干粉砂浆 智能制造引领未来 英文宣传片配音

Nippon Paint (Qingyuan) Co., Ltd. is the representative factory of Dry Mortor line- Generation III in the Nippon china group，is a digital and intelligent manufacturing factory owning the leading level of dry power and mortar manufacturing.

Build on Nippon own land; build up Nippon own workshop and facilities

Designed capacity: Up to 400,000 tons/year with two production lines

100 tons/worker/shift, twice as much as the second generation production line

RAW MATERIAL STORAGE SYSTEM: Storage capacity is up to 1000 tons, twice of the second generation production line

AUTOMATIC ADDITIVE DOSING SYSTEM: Completely imported from Cyclonaire American the Pneumatic Conveying System which is able to handle 16 different additives feeding automatically（Two kinds materials for micro dosing）

CENTRAL CONTROL SYSTEM: To realize control of the production online

MIXING SYSTEM: The adoption of 3000L volume Plough Shear Mixer enables more stable quality at a larger batch capacity

FULLY AUTOMATIC VALVE BAG PACKAGING & PALLETIZING SYSTEM: 4 sets of fully automatic valve bag packer in a single line complete with Independent R D Valve Bag Heat sealing system, High-level palletizing system and Extension Hooder system, to realize unmanned packaging line -while increasing the packaging capacity two time compared to the second generation system.

Nippon Paint (Qingyuan) Co., Ltd. Adhering to the intelligent manufacturing concept of “the perception of all things, the interconnection of all things and the intelligence of all things”, and based on the fully automated production of dry power and mortar, Nippon achieves intelligent manufacturing through the application of the internet of things technology with the integration of network coordination and management system.

Nippon MES intelligent system, which implements the integration of automatic production and management system, is the core system of intelligence. It can centrally process and optimize the production information of multiple systems. It controls and transfers information accurately at high speed from the acquisition of SAP work orders to the storage of finished goods, so as to achieve high efficiency, low error rate and fast response in all aspects of production.

Nippon MES intelligent system generates work orders from SAP automatically, and intelligently outputs the optimal scheduling plan through the APS advanced scheduling system with consideration of the management status of production equipment.

Nippon MES intelligent system directs multi-task processes including automatic material preparation, automatic production, automatic storage, automatic account review etc.

Nippon MES intelligent system complies mutual interaction with SAP and APS systems. It obtains information from SAP and APS systems, conducts comprehensive analysis, and uses the result to control the next process, so as to realize the visualization, traceability and mistake proofing of key production processes.

Nippon MES intelligent system fully integrates “Automatic Feeding System” to implement fast and accurate intelligent feeding.

Through the control of “Automatic Feeding System”, Nippon MES intelligent system realizes functions such as printing actual feeding materials and automatically printing production feeding amount, which eliminates operator’s manual recording and guarantees real-time, accurate and efficient recording.

Nippon MES intelligent system provides query function for production data

It can perform both real-time query of actual condition of production equipment and feeding data in the production process and query of historical data, which effectively improves management efficiency.

Nippon MES intelligent system and LIMS system are perfectly interacted to realize data integration of intelligent quality inspection, and reduce inspection waiting time.

Nippon MES intelligent system integrates “Automatic Counting System for Packing Machines”, which implements the automatic and accurate acquisition of the amount of completed orders. It automatically compares the quantity of finished goods in various processes (the planned amount; the amount from packing machines; the amount confirmed by production department; the amount transferred by logistics), automatically identifies work order with discriminates, and notifies management personnel to control, so as to achieve precise control of quantity and mistake proofing of quantity discrimination.

Nippon MES intelligent system integrates “SAP Account Review System” to implement automatic goods receiving by the automatic check on WIP, finished goods and their goods receiving.

Nippon MES intelligent system achieves optimization of WIP and finished goods production, as well as daily settlement of production and closing of accounts, which effectively improves the management efficiency.

Nippon Paint (Qingyuan) Co., Ltd., adopts