干粉砂浆 智能制造 引领未来
涂料(清远)有限公司是集团三代干粉砂浆代表工厂,是具有干粉砂浆制造领先水平的智能制造数字化工厂。
Paint (Qingyuan) Co., Ltd. is the representative factory of Dry Mortor line- Generation III in the Nippon china group,is a digital and intelligent manufacturing factory owning the leading level of dry power and mortar manufacturing.
采用自购土地,自建厂房,建设自有工厂
Build on Nippon own land; build up Nippon own workshop and facilities
设计产能:双线40万吨/年
Designed capacity: Up to 400,000 tons/year with two production lines
100吨/人/班,是二代生产线的2倍
100 tons/worker/shift, twice as much as the second generation production line
原料储存系统:储存能力1000吨,是二代生产线的2倍
RAW MATERIAL STORAGE SYSTEM: Storage capacity is up to 1000 tons, twice of the second generation production line
全自动添加剂添加系统:采用全进口赛克莱亚气送系统,可满足16种添加剂自动添加的能力(其中有两种原料的微量添加)
AUTOMATIC ADDITIVE DOSING SYSTEM: Completely imported from Cyclonaire American the Pneumatic Conveying System which is able to handle 16 different additives feeding automatically(Two kinds materials for micro dosing)
中央控制系统:可联网在线控制生产
CENTRAL CONTROL SYSTEM: To realize control of the production online
搅拌系统:采用3立方犁刀混合机,批次量更大、更稳定
MIXING SYSTEM: The adoption of 3000L volume Plough Shear Mixer enables more stable quality at a larger batch capacity
全自动包装机系统:单线4台全自动包装机,采用自主研发热熔胶封口系统,全自动高位码垛系统、全自动冷拉伸套膜系统,包装能力提高2倍,实现无人化包装线。
FULLY AUTOMATIC VALVE BAG PACKAGING & PALLETIZING SYSTEM: 4 sets of fully automatic valve bag packer in a single line complete with Independent R D Valve Bag Heat sealing system, High-level palletizing system and Extension Hooder system, to realize unmanned packaging line while increasing the packaging capacity two time compared to the second generation system.
涂料(清远)有限公司秉承“万物感知、万物互联、万物智能”的智能制造理念,在干粉砂浆全自动化生产基础上,数字驱动,通过物联网技术贯穿以网络协同,和管理系统融合,实现智能化。
Paint (Qingyuan) Co., Ltd. Adhering to the intelligent manufacturing concept of “the perception of all things, the interconnection of all things and the intelligence of all things”, and based on the fully automated production of dry power and mortar, Nippon achieves intelligent manufacturing through the application of the internet of things technology with the integration of network coordination and management system.
MES智能系统实现自动化生产系统和管理系统融合,是智能化的核心系统,能对多个系统的生产信息进行集中处理和优化,从获取SAP生产任务单开始到成品入库,精准高速地进行控制和信息传递,从而实现生产各环节的高效率,低失误和快速响应。(控制室工作人员工作日常景)
MES intelligent system, which implements the integration of automatic production and management system, is the core system of intelligence. It can centrally process and optimize the production information of multiple systems. It controls and transfers information accurately at high speed from the acquisition of SAP work orders to the storage of finished goods, so as to achieve high efficiency, low error rate and fast response in all aspects of production.
MES智能系统自动从SAP系统获取生产任务单,通过APS高级排产系统,结合生产设备管理状态,智能输出最优排产计划。(005-007)
MES intelligent system generates work orders from SAP automatically, and intelligently outputs the optimal scheduling plan through the APS advanced scheduling system with consideration of the management status of production equipment.
MES智能系统指挥自动备料、自动生产、自动入库、自动帐务复核等多项任务处理。(008)
MES intelligent system directs multi-task processes including automatic material preparation, automatic production, automatic storage, automatic account review etc.
MES智能系统和SAP系统及APS系统实现双向交互,从SAP系统及APS系统获取信息,进行综合分析处理,将结果用 MES intelligent system complies mutual interaction with SAP and APS systems. It obtains information from SAP and APS systems, conducts comprehensive analysis, and uses the result to control the next process, so as to realize the visualization, traceability and mistake proofing of key production processes.